VintAGE-Vans

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BRINGING IT ALL TOGETHER.... A's, G's & E's


+26
3onthetree
Digz
Hellfish
dan nachel
panelmanrd
mbasaraba
Smallblockbug
VanninBlaino
white-lightning
66e100pu
RodStRace
bugman
Stoopid john
bumpbug
austinmodhouse
sasktrini
Twinpilot001
kykayaker37
63falcon757
fmc56
wirepuller
justahobby
Big W
mothradeath
econopoor
Army of Six
30 posters

    Mustang II IFS build....

    Big W
    Big W


    Number of posts : 3282
    Location : Saskatoon,Sask,Canada
    Age : 60
    Registration date : 2011-01-13

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    Post by Big W Mon Jun 11, 2012 9:11 pm

    [The GTO has been my daily driver for the last couple months since the van has been under the knife.[/quote]....Well I guess if ya have to ruff it, It might as well be in a GTO...lol!
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Wed Jun 20, 2012 5:01 pm

    started on the engine compartment. it looks really long but its only about 4 or 5 inches longer than stock....but it is considerably wider. i plan on adding a beveled lid approx 3 inches high. loks like i have to re route the upper radiator hose and the intake tube from the turbo. it will interfere with the passenger seat. hooooooooopefully i can get some sheet metal around it and take her for a drive this weekend...


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    and here is a pic with the 2 inch dropped spindles. this will be my ride height. i will of course get a better pic once i can get it out fo the garage.

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    Big W
    Big W


    Number of posts : 3282
    Location : Saskatoon,Sask,Canada
    Age : 60
    Registration date : 2011-01-13

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    Post by Big W Wed Jun 20, 2012 8:28 pm

    That's gonna be sweeeeet. What will hold that house to the floor? Still going to be a bolt on I pre-sume? Or you going to try latching it down.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Wed Jun 20, 2012 8:57 pm

    it will be bolted. if you look closely at the base you will see 2 one inch square tubes stacked ontop of each other. the bottom one i drilled out holes and welded in 3/8th inch coarse thread nuts flush. that is welded to the floor. the fastening bolts simply go through the upper one inch square tubing into the base that has the nuts welded in....i hope i described that ok. if not i can get a close up pic. the whole engine compartment with lid will be one (pretty easy to remove) piece in the event i have to do engine work or pull the motor etc. there are no wires going through it so to remove i will simply remove the 4 bolts that hold the seats in and then the 10 or so bolts that hold the engine compartment. i can get it in and out easily now by myself but im sure by the time i add all the sheet metal, lid and insulation it will probably become a 2 man job.
    Big W
    Big W


    Number of posts : 3282
    Location : Saskatoon,Sask,Canada
    Age : 60
    Registration date : 2011-01-13

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    Post by Big W Wed Jun 20, 2012 9:19 pm

    Now I see what you mean...I had to take a second look. The weight of it when finished may be a little bit of an arm wrestle, but if you have everything kept up under there a person shouldn't have to worry to much with removing it very often. What about fans for heat and such...any thoughts on putting in something to help get the heat out from under there, or will it be cool enough, maybe too soon to tell until you get it done enough to take it for a good ride and see what she does.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Thu Jun 21, 2012 6:46 pm

    yea..here are some pics that better describe it..

    base plate that is welded in..


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    close up of welded in nut...

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    pic of the engine compartment out of the van..

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    and here is a pic of what i did today...started to add the sheetmetal..

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    as for the heat issue i am going to insulate it well with this stuff i got off ebay.. i used it before with the old stock engine compartment and it works well.

    http://www.ebay.com/itm/SALE-1-4-4X6-BOAT-FIBERGLASS-INSULATION-REDUCE-HEAT-SOUND-/140780224442?hash=item20c727bfba&item=140780224442&pt=Motors_Car_Truck_Parts_Accessories&vxp=mtr

    i am hoping that the 16 inch flex fan will keep the air moving around in there. i did entertain the idea of having a small electric fan mounted above the bell housing that would turn on for a minute or 2 AFTER i shut the motor off. it will pull juice off of the auxiliary battery so i wont kill my main battery come next start up.

    Big W
    Big W


    Number of posts : 3282
    Location : Saskatoon,Sask,Canada
    Age : 60
    Registration date : 2011-01-13

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    Post by Big W Thu Jun 21, 2012 9:30 pm

    Very nice work. Can't Waite to see how it all turns out. I was thinking of doing the base plate thing my self...still entertaining the idea, using a piece of flat thick enough to tap and thread holes to match up to original dog house holes and any new holes I may need.
    sasktrini
    sasktrini


    Number of posts : 2067
    Location : Saskatoon, SK, Canada
    Registration date : 2008-05-20

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    Post by sasktrini Fri Jun 22, 2012 3:16 pm

    Big W, I have a tap and die set if you need.
    Big W
    Big W


    Number of posts : 3282
    Location : Saskatoon,Sask,Canada
    Age : 60
    Registration date : 2011-01-13

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    Post by Big W Fri Jun 22, 2012 5:33 pm

    Thanks Corey for the offer, but my better half baught me one for christmas...hehe...what a keeper. She can stay to... affraid lol!
    Stoopid john
    Stoopid john


    Number of posts : 265
    Location : port richey, fl
    Registration date : 2011-06-03

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    Post by Stoopid john Sat Jun 23, 2012 6:05 pm

    Looks great!!! Make sure you leave enough room to put a bigger turbo on it later!
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Sat Jun 23, 2012 8:40 pm

    lol..thank you. im pretty sure that turbo will be big enough but there is room in case it isnt. today i got more done on the engine compartment. i hope to finish it and have it installed and the motor tuned enough so i can drive it to the alignment shop monday at 1 Smile
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Sun Jun 24, 2012 8:19 pm

    oh my... my engine compartment looks like a coffin. lol i hope thats not a sign. here are some pics of it. i plan to paint it semi gloss black. i decided to keep it simple and not hinge it. i have a clamp at all 4 corners. i figure if i need to work on it i ll just take the top off. i thought that if i hinged it in the front it would be difficult to get to the master cylinder and if i hinged it in the back it would be hard to get at the trans dipstick. anyways. im guessing that the bottom weighs about 50 pounds. i was able to get it in and out by myself with not too much difficulty. the lid probably weighs 15 to 20. i beefed it up because me and my girls crawl over it to get to the back. i didnt want the top warping. i still have to put the insulation on the inside. i was in a rush to get it together to make my alignment appointment tomorrow.


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    here is a close up of the clamps..

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    pic of it installed...

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    tight fit but so far it seems to be getting enough air flow. i let it get up to temp and actually drove it around the block. the hottest spot on the engine compartment that i found with my infarred temp gauge is near the turbo and it was only 99 degrees. and that is just bare metal, no insulation.

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    so yes i did drive it around the block... here is a pic with the 2 inch dropped spindles....tooo much drop. looks cool as hell but my front bumper was hitting EVERY dip.
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    so i put the stock spindles back on. it looks fruity now (especially since the wheel is turned a bit in this picture. but i plan to run like this for a while, wait for the springs to sag a bit and then cut some off of the coils springs to get the perfect height. 2 inch drop is too low and stock is too high...need to find something in the middle. also, this is my daily driver. i dont want to drive around with a puckered up butt hole everytime i see a dip in the road.

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    i havent really had a chance to try out the new front end yet but i can tell you that the disc brakes freakin rock. i about did a face plant into my steering wheel at the end of my street lol









    Big W
    Big W


    Number of posts : 3282
    Location : Saskatoon,Sask,Canada
    Age : 60
    Registration date : 2011-01-13

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    Post by Big W Sun Jun 24, 2012 8:46 pm

    Looook'n good Army, look'n good.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Mon Jun 25, 2012 6:21 pm

    thank you.

    i took it to the alignment shop today. got it aligned except i didnt properly tighten the inner tie rod end so there was a little slop in the drivers side. but she drove pretty good. still kind of babying it. i have confidence in my welding abilities but still, its going to take time before i have complete confidence in it. anyways, NOOOO slop in the steering. man that is sooo nice.

    i started to tune the ECU and im having an issue. after it gets hot when i try to accelerate it sputters, spits, and dies. the datalog is showing that the ECU is momentarily showing zero RPM so it resets itself. soooo, one step forward...one step back. i am about ready to just slap a 4 bbl on there lol
    panelmanrd
    panelmanrd


    Number of posts : 801
    Location : kcmo
    Age : 63
    Registration date : 2009-10-04

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    Post by panelmanrd Mon Jun 25, 2012 6:58 pm

    what distributor do you have in this engine?
    almost sounds like a pick up coil in the dist,
    unless it has a crank sensor in the front cover.
    but by the looks of the dist it doesn`t have the sensor
    in the front cover, stil sounds like a pick up coil.
    usually on the tbi units, if you don`t have a code but
    you have driveability problems, we look at the fuel sys,
    pump filter or relay, and the ignition sys, cap rotor wires
    plugs coil, and the internals of the dist, ignition module and the pick up coil. hope this helps
    panelmanrd
    panelmanrd


    Number of posts : 801
    Location : kcmo
    Age : 63
    Registration date : 2009-10-04

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    Post by panelmanrd Mon Jun 25, 2012 7:36 pm

    ya gonna make the nats with this one? sure would
    like to see it.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Mon Jun 25, 2012 9:29 pm

    panelmanrd wrote:what distributor do you have in this engine?
    almost sounds like a pick up coil in the dist,
    unless it has a crank sensor in the front cover.
    but by the looks of the dist it doesn`t have the sensor
    in the front cover, stil sounds like a pick up coil.
    usually on the tbi units, if you don`t have a code but
    you have driveability problems, we look at the fuel sys,
    pump filter or relay, and the ignition sys, cap rotor wires
    plugs coil, and the internals of the dist, ignition module and the pick up coil. hope this helps


    the distributor is a stock one i pulled out of an astro van at the local junk yard. stock 8 pin. i am getting a good spikeless tach signal until i drive it for 20 mins or so. then seems to sputter when i try to accelerate...the harder i try to accelerate the worse the sputter. this is when i see zero RPM momentarily. the weird thing is it runs/accelerates fine for the first 15 20 mins.
    panelmanrd
    panelmanrd


    Number of posts : 801
    Location : kcmo
    Age : 63
    Registration date : 2009-10-04

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    Post by panelmanrd Tue Jun 26, 2012 9:52 pm

    how about the ignition coil? I have see astro vans
    do some very stange things due to a weak coil, didn`t
    show up till warm. I have also see tachometers short
    the tach signal to ground and cause similar problems,
    if you have a tach just unhook the wire from the coil
    if problem goes away you have a bad tach. Only way to
    tell for sure about the coil is to use an osciliscope,
    not someting everybody has, just try a known good one.
    avatar
    Hellfish


    Number of posts : 146
    Location : Chicago, IL
    Registration date : 2011-03-01

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    Post by Hellfish Wed Jun 27, 2012 6:31 am

    Nice work!

    I think it looks good at stock height, but looks good low, too. If you keep it low and raise the bumper a little it wouldn't hit
    Smallblockbug
    Smallblockbug


    Number of posts : 233
    Location : upstate ny
    Registration date : 2011-01-27

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    Post by Smallblockbug Wed Jun 27, 2012 6:42 am

    the old chevy 6 distributors use to fail on paddle wheel . They use to retard slightly under hard excelleration caused by the press fit of the rotor to become weak causing it to slip on the shaft. Replaced a few when i was a mechanic in my younger years.
    RodStRace
    RodStRace


    Number of posts : 3046
    Location : Chino Valley
    Registration date : 2010-01-21

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    Post by RodStRace Wed Jun 27, 2012 12:26 pm

    Agree that the sensor/pickup is the most likely cause. I will suggest this too; does it go into closed loop at about the same time/temp?
    If so, disconnect the ECT after it's warm to see if it continues to behave when warm but in open loop.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Wed Jun 27, 2012 8:32 pm

    panelmanrd wrote:how about the ignition coil? I have see astro vans
    do some very stange things due to a weak coil, didn`t
    show up till warm. I have also see tachometers short
    the tach signal to ground and cause similar problems,
    if you have a tach just unhook the wire from the coil
    if problem goes away you have a bad tach. Only way to
    tell for sure about the coil is to use an osciliscope,
    not someting everybody has, just try a known good one.

    i dont have a tach. the only RPMs i see are on the laptop. the coil is good, its the same coil i pulled off of the old motor with this ECU. i felt that the problem, because it only happened after i drove it for a while had something to do with the Injector drivers over heating because they are low inpeadence. so i started to play with the current limit percentages. to my surprise it seemed to have worked. i havent had that problem since...keyword being THAT lol. if that didnt work i was going to look at possible current draw.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Wed Jun 27, 2012 8:34 pm

    Smallblockbug wrote:the old chevy 6 distributors use to fail on paddle wheel . They use to retard slightly under hard excelleration caused by the press fit of the rotor to become weak causing it to slip on the shaft. Replaced a few when i was a mechanic in my younger years.

    yea, just as a precaution i was planning on buying a new one soon. you never know what you get form the junk yard.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Wed Jun 27, 2012 8:41 pm

    RodStRace wrote:Agree that the sensor/pickup is the most likely cause. I will suggest this too; does it go into closed loop at about the same time/temp?
    If so, disconnect the ECT after it's warm to see if it continues to behave when warm but in open loop.

    i have closed loop disabled. one reason is my crappy innovative LC1 acts up, telling the ECU that the AFR is 7.4 which on the old motor the ECU would lean it out and lean it out until it died. i never ran it in closed loop after that and i probably wont on this one either. i was able to get it pretty dialed in by dialing in the fuel map.

    slowly ive been smoothing things out. starts a little easier (knock on wood) i was getting bad starter kick back so i retarded the timing while cranking and also leaned out my cranking pulse widths. still have a slight miss at cruise which i think it too much timing. anyhow..slowly but surely.

    as for the front end, pretty happy with it. i do have add some sway bars. she does seem more top heavier than before. and today i hit a good dip at speed and left like the spring compressed completely..not good.
    Army of Six
    Army of Six


    Number of posts : 241
    Registration date : 2010-10-02

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    Post by Army of Six Thu Jul 05, 2012 6:31 pm

    slowly getting the bugs worked out. i figured out the starter problem. its a new starter and flexplate. during cranking is would strip and grind like there was a couple missing teeth. i figured out that the wire going tot he solenoid wasnt supplying enough voltage or amperage to the starter so it would quickly engage and disengage and engage again and again making for a very unpleasant sound. i simply ran a relay that is triggered by braking ign wire. the relay sends a 12 ga wire voltage and amperage straight from the battery. worked like a charm. ive laid off of tuning for now because i am going to fabricate my own throttle body fuel injection with 4 or 6 48lb injectors that i have. i also got the insulation installed and it made a huge difference. i think my dash board is hotter at any given time than my engine compartment. i ll try to get some pics of that shortly

    i finally got the zerk fittings installed and all the ball joints lubed up. still have to get the toe in dialed in as well as a list of a hundred other things.

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