I have just spent about 100 hours over the past three weeks researching availible products for correct 2nd gen leaf spring eye and shackle bushings replacement.
Here is what I found.
The 2nd gen leaf spring is a variable width spring that widens towards the ends to becomes 3" wide and fit into a 3.5" wide spring pearch at the eye end. the frame shackle mount is 3" wide by 1.125" Dia for both front and rear springs.
The front and rear eye bushings are different in that the front spring bushing is 1.138 OD to fit the spring and the rear is 1.505 OD to fit the rear spring eye. They both have 3.051" long outer shell to fit the spring and a 3.5" long inner shell to fit the frame mount and both have a.514 ID shell to use a 1/2" bolt 5" long.
These eye bushings are availible as "rare Parts" (RPC) through NAPA the
front is RPC35976
rear is RPC36140
your NAPA may have stock, and they get them from RareParts
http://shop.rareparts.com/smtp/shopdisplaycategories.asp?iyear=1968&imake=0009|CHEVROLET&imodel=0219|G10%20VAN&iproduct=0040|SUSPENSION,%20SPRINGS%20&%20COMPONENTS
However rare parts reports the 36140 rear bushing is not availible so as an alternative you can use the front spring eye bushing from a 1968 K10 (4X4) which is almost an exact replacement except it takes a 9/16" bolt so you can either drill the van mount up to take the 9/16 bolt or put a 3.5"long sleeve into the bushing to reduce the ID to fit your 1/2" bolt.(see prothane kit below)
This alternate bushing is
RareParts CL113271
NAPA MRC B320
MOOG SB320
SDtruckspring.com RB98
http://www.sdtrucksprings.com/bushings/rubber-leaf-spring-bushings.
The shackle and bushings are availible complete or individualy for the 67 to 70 G van.
(front and rear spring shackles are the same)
If you need a complete shackle they are the same as used on the front spring of a 4X4 of those same years. 1968 K10 or K20 PU or Suburban or pannel.
The complete shackle part number is;
CS 386
330-103
GM 6272088
SDtruckspring MCS1018
http://www.sdtrucksprings.com/index.php?main_page=product_info&products_id=16124
the parts from this shackle are not interchangable with the stock van shackle as this shackle uses a 3/4" shank bolt (not the 9/16") and uses a HB996 (harris bushing) also availible at. http://www.sdtrucksprings.com/bushings/harris-leaf-spring-bushings
If you just want bushings to rebuilt your 2nd gen shackles you can use the rear upper frame shackle bushings from a 56-57 BelAir.
NAPA NCP2748700
Harris Bushing HB99 http://www.sdtrucksprings.com/bushings/harris-leaf-spring-bushings
However these BelAir bushings have a 5/8" ID and you will need to make/use a sleeve to reduce the ID from 5/8 to 9/16 for use with the original van shackle. (copper pipe or whatever)
Or Prothane has a kit which is actually for the upper frame shackle bushings of the front spring on any 67 tp 70 GM 4X4 truck.
http://www.prothanesuspensionparts.com/proddetail.asp?prod=7806
also found as part number
7806
7-806
7-806BL
These prothane bushings used without the included sleeve are an exact fit to the original van shackle bushings. ( that sleeve is what you need to make the alternate rear eye bushing named above reduce from a 9/16 to a 1/2" ID)
Prothane also has replacement shock mount bushings.
I did not find any "Energysuspension" bushings that fit the 2nd gen shackles .
Don't confuse "EnergySuspension" with "Energysuspentionparts.com", not the same company.
hope this helps
M1D
Here is what I found.
The 2nd gen leaf spring is a variable width spring that widens towards the ends to becomes 3" wide and fit into a 3.5" wide spring pearch at the eye end. the frame shackle mount is 3" wide by 1.125" Dia for both front and rear springs.
The front and rear eye bushings are different in that the front spring bushing is 1.138 OD to fit the spring and the rear is 1.505 OD to fit the rear spring eye. They both have 3.051" long outer shell to fit the spring and a 3.5" long inner shell to fit the frame mount and both have a.514 ID shell to use a 1/2" bolt 5" long.
These eye bushings are availible as "rare Parts" (RPC) through NAPA the
front is RPC35976
rear is RPC36140
your NAPA may have stock, and they get them from RareParts
http://shop.rareparts.com/smtp/shopdisplaycategories.asp?iyear=1968&imake=0009|CHEVROLET&imodel=0219|G10%20VAN&iproduct=0040|SUSPENSION,%20SPRINGS%20&%20COMPONENTS
However rare parts reports the 36140 rear bushing is not availible so as an alternative you can use the front spring eye bushing from a 1968 K10 (4X4) which is almost an exact replacement except it takes a 9/16" bolt so you can either drill the van mount up to take the 9/16 bolt or put a 3.5"long sleeve into the bushing to reduce the ID to fit your 1/2" bolt.(see prothane kit below)
This alternate bushing is
RareParts CL113271
NAPA MRC B320
MOOG SB320
SDtruckspring.com RB98
http://www.sdtrucksprings.com/bushings/rubber-leaf-spring-bushings.
The shackle and bushings are availible complete or individualy for the 67 to 70 G van.
(front and rear spring shackles are the same)
If you need a complete shackle they are the same as used on the front spring of a 4X4 of those same years. 1968 K10 or K20 PU or Suburban or pannel.
The complete shackle part number is;
CS 386
330-103
GM 6272088
SDtruckspring MCS1018
http://www.sdtrucksprings.com/index.php?main_page=product_info&products_id=16124
the parts from this shackle are not interchangable with the stock van shackle as this shackle uses a 3/4" shank bolt (not the 9/16") and uses a HB996 (harris bushing) also availible at. http://www.sdtrucksprings.com/bushings/harris-leaf-spring-bushings
If you just want bushings to rebuilt your 2nd gen shackles you can use the rear upper frame shackle bushings from a 56-57 BelAir.
NAPA NCP2748700
Harris Bushing HB99 http://www.sdtrucksprings.com/bushings/harris-leaf-spring-bushings
However these BelAir bushings have a 5/8" ID and you will need to make/use a sleeve to reduce the ID from 5/8 to 9/16 for use with the original van shackle. (copper pipe or whatever)
Or Prothane has a kit which is actually for the upper frame shackle bushings of the front spring on any 67 tp 70 GM 4X4 truck.
http://www.prothanesuspensionparts.com/proddetail.asp?prod=7806
also found as part number
7806
7-806
7-806BL
These prothane bushings used without the included sleeve are an exact fit to the original van shackle bushings. ( that sleeve is what you need to make the alternate rear eye bushing named above reduce from a 9/16 to a 1/2" ID)
Prothane also has replacement shock mount bushings.
I did not find any "Energysuspension" bushings that fit the 2nd gen shackles .
Don't confuse "EnergySuspension" with "Energysuspentionparts.com", not the same company.
hope this helps
M1D
Last edited by m1dadio on Sun May 04, 2014 10:32 pm; edited 2 times in total