I recently swapped my peanut rear end for a 9" rear end with new bearings and seals. I took my original driveshaft (used with my 3 speed manual trans and my 200 ci motor) and the drive shaft from the 9" rear end donor van to my local drive line shop. The fabricator guy there built me a whole new drive shaft with the bigger u-joints at both ends with a 3" tube from all new parts. Cost $200, balanced. He told me to download the Tremec toolbox app to my phone and use it to verify that the angles in the driveline are all within acceptable ranges. He said I'd likely feel vibration if any of the angles were out of range. He also said the that drive shaft attachment point of 9" rear ends is lower than on my old peanut, which would make for a less in-line driveline.
I installed the drive shaft and used the app. The first angle measurement (between the transmission and the driveshaft) was 4.6 degrees, which is out of range. The second angle between the driveshaft and the rear end was 2.7 degrees which is in range. Despite the first angle being out of range, I test drove it. Near and at highway speeds there was a new vibration that is probably the driveshaft based on the speed of the transmission vs. the frequency of the vibration. The fabricator guy said if the back angle is out you can use shims to rotate the rear end up or down as needed. That part's OK with my driveline. Unless his balancing is faulty, it seems I need to angle the back of my transmission down. It's funny, I just replaced the transmission hanger bushing, see this thread:
https://vintage-vans.forumotion.com/t55412-transmission-hanger-bushing?highlight=bushing
The old bushing was worn, and the bolt routed through it was near its top. Replacing the bushing lifted the back end of the transmissing, probably by about 1/2". Now I'm wondering what's involved in lowering the back end of the transmission, and how much I should lower it by to get the angle within the acceptable range. I suppose I could do the math. See pictures below of both ends of the shaft. I suppose I could drop the transmission and weld new metal plates on the existing transmission hanger bracket, or just cut it out and make all new hanger plates. It's not stock, and I'm guessing someone installed it when they swapped in the 200 ci motor.
Any thoughts on why the vibration is happening, whether changing the angle of the transmission is the right fix, what the best way to lower the back end of the transmission is, and how much to lower it by? I'd drive it to the fabricator guy, but he's about 35 miles from me. I plan to call him tomorrow.
The out of range 4.6 degree angle.
The in range 2. 7 degree angle.
I installed the drive shaft and used the app. The first angle measurement (between the transmission and the driveshaft) was 4.6 degrees, which is out of range. The second angle between the driveshaft and the rear end was 2.7 degrees which is in range. Despite the first angle being out of range, I test drove it. Near and at highway speeds there was a new vibration that is probably the driveshaft based on the speed of the transmission vs. the frequency of the vibration. The fabricator guy said if the back angle is out you can use shims to rotate the rear end up or down as needed. That part's OK with my driveline. Unless his balancing is faulty, it seems I need to angle the back of my transmission down. It's funny, I just replaced the transmission hanger bushing, see this thread:
https://vintage-vans.forumotion.com/t55412-transmission-hanger-bushing?highlight=bushing
The old bushing was worn, and the bolt routed through it was near its top. Replacing the bushing lifted the back end of the transmissing, probably by about 1/2". Now I'm wondering what's involved in lowering the back end of the transmission, and how much I should lower it by to get the angle within the acceptable range. I suppose I could do the math. See pictures below of both ends of the shaft. I suppose I could drop the transmission and weld new metal plates on the existing transmission hanger bracket, or just cut it out and make all new hanger plates. It's not stock, and I'm guessing someone installed it when they swapped in the 200 ci motor.
Any thoughts on why the vibration is happening, whether changing the angle of the transmission is the right fix, what the best way to lower the back end of the transmission is, and how much to lower it by? I'd drive it to the fabricator guy, but he's about 35 miles from me. I plan to call him tomorrow.
The out of range 4.6 degree angle.
The in range 2. 7 degree angle.