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BRINGING IT ALL TOGETHER.... A's, G's & E's


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DanTheVanMan
lfdcaptain
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    68 Sportvan 90 Ceiling Panel Template?

    lfdcaptain
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    Post by lfdcaptain Wed Sep 29, 2010 7:16 am

    Does anyone know where I can get hold of a template for a ceiling panel for a 68 Sportvan 90? I have all of the side ones. Thanks
    DanTheVanMan
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    68 Sportvan 90 Ceiling Panel Template? Empty Making Ceilling Panel Templates

    Post by DanTheVanMan Wed Sep 29, 2010 8:57 am

    Captain,
    Going to be making another one for the new Sportvan in a week or two.

    Pretty simple really, just get a big piece of cardboard (Refridge box works great). Cut two 24" wide strips and as long as you can handle. Then start above the windows in back placing the cardboard strips along the roof ridge (above the windows) and tape them in place. Work towards the front and stopping at the roof rib behind the front seats. Do the same on the other side. Then take a larger piece and tape in the center connecting both sidepieces. You now should have the whole center covered from behind the front seats to about 12" from the rear. Now take smaller pieces and cut to fit the back corners and a 12" to 15" strip across the back. Keep in mind to "curve the cardboard" on every edge. This is "VERY" important to get a good measurement for your ceiling panel. Once you have all your rear pieces in place. Tape all of them together “REALLY” well! And carefully remove it as one piece. Not sure what you’re planning on using for your panel material, I’m using white polyethylene paneling sheets (White plastic 4x8 paneling sheets) from Home Depot….

    Lay the template on the backside of the panel to be used placing the template upside down so both the new panel(s) and template are facing down. You now might have to cut the template in the back corners to get it to lay flat. Now trace you template and “ADD 1” all the way around the outside of the template” “Trust me”…. Been there, done this more than once! Easier to cut of a inch than to try to add it! 90% of the time it's perfect with the extra inch...

    Captain,
    Not sure if you have the headliner hangers above your windows or not couldn’t find any pictures of your van on the site or in “Member Gallery’s” (Hint, hint!)
    68 Sportvan 90 Ceiling Panel Template? Img_1734
    The hanger’s make it real easy to install but if not you’ll need a way to secure the panel along the sides.
    *** (Metal mirror clips for your bathroom mirror work really well)***.

    Repeat for the ceiling over the front. Keep in mind you can “TUCK” the panel in above the windshield and door frames. It looks really clean but you have to create a tranistion at the roof rib where it meets the rear panel.

    A lot of it is “Trial & Error” you will figure it out. Just give yourself lots of time and be patient (do not attempt after a few beers! I have to tell myself that a lot!).

    Hope this helps,

    Dan


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    DanTheVanMan    
    1965 Chevy G10 Sportvan Custom
    1984 Jeep CJ-7 Laredo, Restored
    2004 Kawasaki KLR650
    1997 Jeep TJ Sport

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    68 Sportvan 90 Ceiling Panel Template? Qr_cod10

    <-<-<- Cruising is not a "Point A to Point B" thing, but an "Everything in between thing!  <-<-<-
    donivan65
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    Post by donivan65 Wed Sep 29, 2010 9:19 am

    ,,,,,,,,,white plastic paneling from Home Depot,,,,,,,,,,,,,


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    DanTheVanMan
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    Post by DanTheVanMan Wed Sep 29, 2010 10:30 am

    Don,
    What did you use to hold the edges of the panels? Or did you cut slots for the roof ribs and "Tuck" the panels?


    _________________
    DanTheVanMan    
    1965 Chevy G10 Sportvan Custom
    1984 Jeep CJ-7 Laredo, Restored
    2004 Kawasaki KLR650
    1997 Jeep TJ Sport

    My Mini Gallery

    68 Sportvan 90 Ceiling Panel Template? Qr_cod10

    <-<-<- Cruising is not a "Point A to Point B" thing, but an "Everything in between thing!  <-<-<-
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    Post by Van Halen Wed Sep 29, 2010 10:32 am

    I like that layout!! HMMM
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    Post by donivan65 Wed Sep 29, 2010 10:44 am

    Nothing attaches them to the side rails,,,,,,since the roof is like 56" wide, I used 2 pieces of the 48" wide to go from the dome light to the rear doors,,,,,a 36" piece above my seat and sunroof. I also added some more ribs and attached the paneling with fancy self tapping sheet metal screws through the ribs,,,,,,,
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    Post by donivan65 Wed Sep 29, 2010 11:03 am

    ,,,,,,,,,,,,,LAYOUT,,,,,,,,,,,


    68 Sportvan 90 Ceiling Panel Template? Towed_10
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    Post by donivan65 Wed Sep 29, 2010 11:11 am

    68 Sportvan 90 Ceiling Panel Template? Repair42
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    Post by Van Halen Wed Sep 29, 2010 2:29 pm

    Yes, what I thought about was the two side seats like you have. Then I thought about having the seats lift open fold down to make a bed. It reminds me of the small travel trailer set up. The only thing stopping me is I need a bench seat right now for baby seats!!!Got to bring the fam..
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    Post by donivan65 Wed Sep 29, 2010 3:20 pm

    That's the good part of having a van,,,,,,,,build it to suit your life,,,,,,,change it as life changes,,,,,,,,,I have had a lot of different set ups throughout the years,,,,,,I like this one the best,,,,,,,there is a cushion that goes between to 2 side seats in back,,,,,so you got 3 bench seats around a table that comes out and the cushions fold down into a bed,,,,,,,,take out the table and rear cushion and I can put a motorcycle, cherry picker or engine in there through the back doors,,,,,,,
    DanTheVanMan
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    Post by DanTheVanMan Wed Sep 29, 2010 4:15 pm

    Very cool setup Don,,,,, Very Happy


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    DanTheVanMan    
    1965 Chevy G10 Sportvan Custom
    1984 Jeep CJ-7 Laredo, Restored
    2004 Kawasaki KLR650
    1997 Jeep TJ Sport

    My Mini Gallery

    68 Sportvan 90 Ceiling Panel Template? Qr_cod10

    <-<-<- Cruising is not a "Point A to Point B" thing, but an "Everything in between thing!  <-<-<-
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    Post by Van Halen Wed Sep 29, 2010 4:38 pm

    donivan65
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    Post by donivan65 Wed Sep 29, 2010 4:47 pm

    Even RV seat cushions are easy to cut down to whatever size you need



    68 Sportvan 90 Ceiling Panel Template? Beroom10
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    68 Sportvan 90 Ceiling Panel Template? Empty I was with you right up to the part about not drinikng beer!

    Post by lfdcaptain Wed Sep 29, 2010 5:03 pm

    Thank you very much for the advice. The directions are clear and I'm sure that if I follow your lead I'll be fine. Nice job on yours by the way!
    DanTheVanMan
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    Post by DanTheVanMan Wed Sep 29, 2010 5:18 pm

    And one very important thing that Don mentioned. "Self Tapping Screws" will make the job much, much easier!!!! I use them for everything....


    _________________
    DanTheVanMan    
    1965 Chevy G10 Sportvan Custom
    1984 Jeep CJ-7 Laredo, Restored
    2004 Kawasaki KLR650
    1997 Jeep TJ Sport

    My Mini Gallery

    68 Sportvan 90 Ceiling Panel Template? Qr_cod10

    <-<-<- Cruising is not a "Point A to Point B" thing, but an "Everything in between thing!  <-<-<-
    donivan65
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    Post by donivan65 Wed Sep 29, 2010 9:51 pm

    Stick em on the end of your battery operated drill and screw them in,,,,,


    68 Sportvan 90 Ceiling Panel Template? Repair48
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    Post by DanTheVanMan Thu Sep 30, 2010 5:55 am

    Yep, same ones I use on everything!!! Very Happy


    _________________
    DanTheVanMan    
    1965 Chevy G10 Sportvan Custom
    1984 Jeep CJ-7 Laredo, Restored
    2004 Kawasaki KLR650
    1997 Jeep TJ Sport

    My Mini Gallery

    68 Sportvan 90 Ceiling Panel Template? Qr_cod10

    <-<-<- Cruising is not a "Point A to Point B" thing, but an "Everything in between thing!  <-<-<-
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    Post by Van Halen Fri Oct 08, 2010 10:28 am

    Ok here is what I have so far. Had some left over cedar on a job.

    68 Sportvan 90 Ceiling Panel Template? Van_se10

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    Post by G-Man Fri Oct 08, 2010 10:29 am

    Vh very nice work!!!!
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    Post by Nightmoves Fri Oct 08, 2010 11:20 am

    The cedar seats look great VH.
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    Post by DanTheVanMan Fri Oct 08, 2010 4:55 pm

    Very Cool VH. Great job!!!!! cheers


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    DanTheVanMan    
    1965 Chevy G10 Sportvan Custom
    1984 Jeep CJ-7 Laredo, Restored
    2004 Kawasaki KLR650
    1997 Jeep TJ Sport

    My Mini Gallery

    68 Sportvan 90 Ceiling Panel Template? Qr_cod10

    <-<-<- Cruising is not a "Point A to Point B" thing, but an "Everything in between thing!  <-<-<-
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    Post by Guest Fri Oct 08, 2010 11:07 pm

    Cruising is not a "Point A to Point B" thing, it's just being part of life's parade.

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