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    Just rebuilt the carb - PCV valve question

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    veefre

    Number of posts: 248
    Location: SF Bay Area, California
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    Just rebuilt the carb - PCV valve question

    Post by veefre on Sun Oct 05, 2008 9:44 pm

    Just rebuilt the carb on the '67 108 with 283 V-8. It's a Rochester "2 Jet", with what looks like a very early serial number (700xxxxx). Since the serial number doesn't show up in the service manual I figure it's not the stock carb. The throat in the bowl assembly is stamped 1-3/16, and the stock carb is supposed to be 1-7/16. Anyway, I used a 2G rebuild kit for a '67 Chevelle 283.

    I notice that this motor is 1/2 way set up for closed positive crankcase ventilation. That is, the part that takes fresh air from the air cleaner is still attached, but the intake from the oil filler tube is plugged shut at the filler tube and at the carb base. I'd like to restore the positive crankcase ventilation. I looked at some PCV valves at the auto parts store and I think some of them could be made to fit. My question is, will a generic PCV valve work, or is there something special about a closed positive crankcase ventilation system PCV valve that I need to worry about?

    Thanks in advance.

    donivan65
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    Re: Just rebuilt the carb - PCV valve question

    Post by donivan65 on Sun Oct 05, 2008 10:21 pm

    PCV is a good thing to have. You should have a hose hooked up to manifold vacuum, either at the intake manifold or at the carb,,,,,and we are talking about a 3/8" hose. Then put a PCV valve on the end and put it into a valve cover. You need a rubber grommet that snaps into the valve cover and that the PCV will plug into. And then you need fresh air,,,,, a breather cap on the oil filler tube or another big hose from the valve cover to the air cleaner. Finding a grommet and matching PCV might be the hardest part,,,,,,What size hole do you have in the valve cover???? Here is is picture of my 6 cylinder PCV system,,,,but the idea is the same.


    veefre

    Number of posts: 248
    Location: SF Bay Area, California
    Registration date: 2008-09-10

    Re: Just rebuilt the carb - PCV valve question

    Post by veefre on Mon Oct 06, 2008 9:22 am

    OK, thanks.

    This is a V8. According to the service manual, it is a closed positive crankcase ventilation system. It should have a hose running from a fitting on the oil filler tube to the bottom of the carb (manifold vacuum) with a valve of some sort in between. I assume this is a PCV valve but that is not what the manual calls it.

    The closed part is because instead of a vented oil filler cap, there is another hose leading from the crankcase to the air filter.

    The way it is supposed to work is that clean air from the air filter is supplied to the crankcase. Then air is sucked out of the crankcase via the fitting on the extended oil filler tube, into the base of the carb (manifold) for incineration in the cylinders.

    The problem is that only half the system is current in place. That is the hose running from the crankcase to the air filter. There are fittings on the oil filler tube (which is about six inches tall above the intake manifold) and at the base of the carb, but these are plugged off with pipe thread type plugs. So there is no valve and really no positive ventilation going on.

    What I want to do is to remove the plugs and run a hose from the oil filler tube to the base of the carb, with a PCV valve in between.

    My question is: will a generic PCV valve work ok in this setup, or do I need something special in view of the "closed" nature of this setup. All the closed part means is that instead of a vented oil filler cap, the system takes clean air from inside the air cleaner.

    I prefer the closed setup because it's neater and also because the motor has a long oil filler tube with a non-ventable cap setup. I also think the closed system will result in less fumes escaping the crankcase when the motor is off. But I just want to make sure I'm not setting up something dangerous when I stick a generic PCV in there.

    donivan65
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    Re: Just rebuilt the carb - PCV valve question

    Post by donivan65 on Mon Oct 06, 2008 10:14 am

    So is that the original engine? If it came with a PCV then you should be able to buy a PCV valve for it. And CLOSED SYSTEM just means it has a PCV , the OPEN ones just had a big pipe running from the valve cover down to under the engine. My van did not have a PCV,,,,,it just had a piece of pipe with a restrictor in place of the PCV. So I converted it over. Another thing mine has is a Spark Arrestor in the fresh air tube in case the carb backfires and trys to flash back into the valve cover. Does anyone else have this system????? Our California vehicles had a lot more emission controls than the other states,,,,,,,

    Scott

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    Re: Just rebuilt the carb - PCV valve question

    Post by Scott on Mon Oct 06, 2008 10:47 am

    My 68 has a PCV, and the valve cover to air cleaner hose, but I don’t know if it has a Spark Arrestor.

    I spoke to a mechanic friend of mine this weekend about removing the air cleaner hose. He explained that the PVC keeps pressure from building inside the block while the engine is at idle. But when accelerating the valve cover to air cleaner hose is what keeps pressure from building inside the block. The reason is to keep the pressure inside the block from blowing out seals.

    He said that I could get away with replacing the valve cover to air cleaner hose with just a filter on top of the valve cover. It would be fine since it would relieve pressure from inside the block, that having it put a vacuum on the engine by using the air cleaner is a little over the top. Since using the vacuum from the air cleaner doesn’t hurt the engine performance in any way, why not leave it? It’s really just a cosmetic decision.

    So, if I understand all that correctly, the piece flopping around inside the PVC valve blocks the vacuum when the engine is accelerating?

    veefre

    Number of posts: 248
    Location: SF Bay Area, California
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    Re: Just rebuilt the carb - PCV valve question

    Post by veefre on Mon Oct 06, 2008 1:10 pm

    Actually, according to the 1967 Chevy Truck/Van service manual, both the closed and open systems have valves. The difference is the makeup air in an open system comes from a vented oil filler cap. The makeup air in a closed system comes from a hose that connects to the air cleaner before the carb but after the air filter.

    There should be little to no negative pressure in the closed system's makeup air circuit, unless the air filter is badly blocked. The most pressure would come from the lower hose - usually connected to a pcv valve at the valve cover, or in this case, at the oil filler tube - which in turn is connected to the base of the carb, effectively the same as the intake manifold.

    A spark arrestor in the makeup air is probably a good idea. This particular motor has been running with just the makeup air tube, which I suppose could function to relieve crankcase pressure. But if there is a lot of crankcase pressure then I suspect there are more serious problems with a motor.

    I do not know if this particular motor is original to the vehicle. It is the right size V8 for that year - 283 - but it shows signs of having been out of the vehicle at some point and given a somewhat crude blue spray paint job (overspray on some external tubing, for example). I'm told it was rebuilt about 10 years ago.

    Part of the problem I'm having is that the local shops either don't list the van that far back, or list similar engined Chevy's as having open systems.

    I'll have to try the local Napa parts store to see if they can provide the proper PCV valve and maybe a spark arrestor as well.

    savage

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    Re: Just rebuilt the carb - PCV valve question

    Post by savage on Mon Oct 06, 2008 5:14 pm

    Don I got a setup like yours on my 64, But its got a 250 out of a Nova that came from CA??? Also the 65 from NY got the same setup(or close) but I was told that it had a 250 out of a pickup in it??

    donivan65
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    Re: Just rebuilt the carb - PCV valve question

    Post by donivan65 on Mon Oct 06, 2008 6:14 pm

    My system is original,,,,on a 230 cu in engine. All I did is put a PVC valve in place of the Fixed Orfice Tube and now it's a 1966 Chevy 250 engine. But the ideas are the same,,,,,a PCV valve to draw off the gases from the crankcase, and a fresh air inlet source from the air cleaner or oil breather cap. I think all those PCV valves are about the same,,,,they just look different. But you need to take that spark arrester off and make sure the screen inside is clean,,,,,if it clogs up,,,,,pressure sure builds up in the valve cover and forces oil out of ALL the gaskets and seals,,,,

    veefre

    Number of posts: 248
    Location: SF Bay Area, California
    Registration date: 2008-09-10

    Re: Just rebuilt the carb - PCV valve question

    Post by veefre on Mon Oct 06, 2008 10:01 pm

    OK, good idea. The spark arrestor isn't currently visible but I suppose it's probably buried under the distributor at the rear of the engine - the one area I couldn't really get to when I cleaned the top of the motor.

    donivan65
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    Re: Just rebuilt the carb - PCV valve question

    Post by donivan65 on Mon Oct 06, 2008 10:12 pm

    What size is the fresh air hose? Mine is 1",,,,so if you got something smaller it might not have a spark arrestor, especially if it is not connected to the top of the carburetor air horn,,,,,

    veefre

    Number of posts: 248
    Location: SF Bay Area, California
    Registration date: 2008-09-10

    Re: Just rebuilt the carb - PCV valve question

    Post by veefre on Tue Oct 07, 2008 12:18 am

    The fresh air hose is huge. Haven't measure it, but I'm sure it's at least 1".

    It is connected to the top of the air horn, via a spacer that's about 2" tall and resides between the air cleaner and the carb air horn.

    I'm assuming the spark arrestor is towards the rear of the motor where the fresh air tube connects to the crankcase fitting. I just haven't gotten in there to figure out exactly what it's attached to back there. I kinda sorta don't want to pull the distributor (it's a combo coil/distributor/HEI unit) until at least I figure out where the current timing is at.

    donivan65
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    Re: Just rebuilt the carb - PCV valve question

    Post by donivan65 on Tue Oct 07, 2008 9:31 am

    The Spark arrestor goes in the line from the valve cover to carburetor. It kind of looks like a lawnmower muffler and has a screen inside it.




    veefre

    Number of posts: 248
    Location: SF Bay Area, California
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    Re: Just rebuilt the carb - PCV valve question

    Post by veefre on Tue Oct 07, 2008 9:29 pm

    Doni,

    Thanks.

    Do you know where I might be able to purchase a similar in-line flame arrestor?

    The return air line from the carb horn to the crankcase connects not to the valve cover on this 283 V8, but to an older style fitting at the rear of the motor, more or less under the distributor. I cleaned that area up and pulled the fitting. It doesn't have any screen inside although I could probably cut one out of some copper or stainless steel screen I have lying around here and make do with that for the time being. But I'm a bit concerned that given its relatively low position that the screen will clog up with oil faster than an inline one closer to the air cleaner. Also, it's sort of a hassle getting to the fitting at the rear of the motor - had to disconnect the brace that the throttle linkage attaches to, and then remove the top of the distributor plus the vacuum advance unit in order to get at it.

    I did some searching on-line for in-line flame arrestors and came up with nada so far. But they can't be all that uncommon, can they?

    donivan65
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    Re: Just rebuilt the carb - PCV valve question

    Post by donivan65 on Tue Oct 07, 2008 11:35 pm

    We need to see what others have on their 283 engine.I got this one off a 6 cylinder 67 Chevy pick up for the Blue No Door. That screen inside is a bunch of fins. So does it look like this one????? Maybe yours don't need fins inside,,,,,,




    veefre

    Number of posts: 248
    Location: SF Bay Area, California
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    Re: Just rebuilt the carb - PCV valve question

    Post by veefre on Wed Oct 08, 2008 12:29 am

    Well, since this motor came to me with no flame arrestor.... I have no idea what it's supposed to look like. But the one in the picture looks good. The rest of the hose/fitting looks sort of like what's on the 283, but of course being a V8 and the fact that the fitting is on the top rear of the crankcase, the bends are a bit different.

    The internal fins are probably what arrest the sparks without getting clogged with oil as much as a mesh or screen might. Just thinking.

    I just got through putting the air return, distributor, and throttle linkage back together. I wound up sawing off the fitting on the air return pipe that used to hold the coil. It kept on shorting out on a relay (starter?) that is mounted high up on the doghouse by the distributor, as I tried to fit the air return pipe back onto the motor. It sort of goes from starboard to port at the rear of the motor under the distributor and the veers forward towards the air cleaner, and then ends where the big red rubber hose takes over.

    I'm wondering if a muffler for an old lawnmower might work. Or maybe I could fabricate my own out of whatever.

    In any case, I notice that the return air fitting at the rear of the motor was probably a source of oil leakage. The rubber gasket under it was a bit malformed. So I put a big o-ring in there instead, and also added a copper washer under the head of the bolt that holds it in place. Will see if that stems that particular point of ooze.

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